Product Description
Batch Cooker for Meat Processing
Outfitted with a latest technical setup and highly skilled team of professionals, we are engaged in manufacturing and supplying Batch Cooker. This cooker is suitable for processing buffalo, sheep, chicken, fish and other mediums. We manufacture this cooker using quality grade mild steel and cast iron, procured from reliable vendors. This Batch Cooker comes in different specifications as per the requirements of clients. We offer this cooker at cost effective prices.
Features:
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User friendly design
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Long functional life
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Trouble free functioning
Further Details:
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This precisely designed cooking system comes in handy for boiling, heating and mixing of meat of chicken, buffalo, sheep and others. It is also suitable for cooking fish. This system is accessible in different configurations as per the exact requirements of clients. We offer it in different specifications that include:
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The design and location of its charging neck is decided as per its application requirements.
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Components like gauges, pipes and valves are provided based on customer's specifications.
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Necessary parts are provided for hydrolization of feathers of birds like chicken.
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In place of steam heated shaft which is noticed in its other counter parts, this machine is equipped with a compact shaped shaft.
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This batch cooker can be obtained in three different models that include
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JD Cooker 5x20 6Tons 55Kw
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JD Cooker 5x12 3Tons 37Kw
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JD Cooker 4x10 2Tons 22Kw
Advanced Batch Cooking TechnologyThe BC-1000 Batch Cooker leverages a steam jacketed system and PLC-based controls for uniform heat distribution and precise temperature management up to 150C. Its variable speed motor ensures optimal efficiency for a wide range of industrial food-processing tasks. Designed for user convenience, it integrates automatic CIP cleaning, making maintenance simpler and more effective.
Safety and Environmental ComplianceWith built-in safety features such as emergency stop, overpressure protection, and a pressure gauge, the BC-1000 prioritizes operator security. Its design meets local emission standards, ensuring responsible environmental performance. These safeguards deliver peace of mind while maintaining workplace health and safety in line with industry regulations.
Comprehensive Support and Hassle-Free InstallationBC-1000 users benefit from Pan India onsite support and standard export packaging for reliable delivery. Professional installation by experienced technicians guarantees optimal setup and integration into your processing line. Accessories such as steam lines and safety valves are provided to facilitate smooth and safe operation from day one.
FAQs of Batch Cooker:
Q: How does the automatic CIP cleaning system work in the BC-1000 Batch Cooker?
A: The automatic Clean-in-Place (CIP) system allows for internal cleaning of the batch cooker without dismantling equipment. Pressurized cleaning solutions circulate to remove food residues and contaminants, ensuring hygienic operation and reducing manual labor.
Q: What is the typical batch processing time and capacity of the BC-1000 Batch Cooker?
A: Each cycle typically takes 1-2 hours, accommodating up to 1000 liters per batch. With a daily production capacity of 5000 kg, it is ideal for large-scale operations such as meat, fish, and general food processing.
Q: When should the safety features like emergency stop and overpressure protection be used?
A: Operators should use the emergency stop in any unsafe or emergency situation to immediately cut power. Overpressure protection activates automatically if pressure exceeds 2.5 bar, safeguarding both personnel and machinery during operation.
Q: Where can I access onsite service or technical support for the BC-1000 in India?
A: Pan India onsite support is available for installation, maintenance, and troubleshooting. Simply contact the manufacturer or authorized service partners to schedule professional assistance anywhere in India.
Q: What benefits does the PLC-based control system provide?
A: A PLC (Programmable Logic Controller) ensures precise process management, automates batch operations, allows variable speed adjustments (up to 40 RPM), and supports record-keeping, delivering consistent quality with minimal human intervention.
Q: How energy efficient is the BC-1000 compared to other industrial batch cookers?
A: With an energy consumption of 35 kW/h and an operating efficiency of 98%, the BC-1000 is engineered for optimal energy use, translating to significant cost savings over time while maintaining high output and consistent cooking results.